Manager Chris

marlas

Problem 11-6

Manager Chris Channing of Fabric Mills, Inc., has developed the forecast shown in the table for bolts of cloth. The figures are in hundreds of bolts. The department has a normal capacity of 275(00) bolts per month, except for the seventh month, when capacity will be 250(00) bolts. Normal output has a cost of $40 per hundred bolts. Workers can be assigned to other jobs if production is less than normal. The beginning inventory is zero bolts.


 

Month1234567Total
  Forecast2503002503002802752701,925


 

a.

Develop a chase plan that matches the forecast and compute the total cost of your plan. Overtime is $60 per hundred bolts. (Negative amounts should be indicated by a minus sign. Leave no cells blank - be certain to enter "0" wherever required. Omit the "$" sign in your response.)


 

  Period             1             2             3             4             5             6             7                  Total
  Forecast2503002503002802752701,925  
  Output         
    Regular[removed][removed][removed][removed][removed][removed][removed][removed]  
    Overtime[removed][removed][removed][removed][removed][removed][removed][removed]  
    Subcontract         
  Output - Forecast         
  Inventory         
    Beginning         
    Ending         
    Average         
  Backlog         
  







  Costs:         
  Output         
    Regular$ [removed][removed][removed][removed][removed][removed][removed]$ [removed]  
    Overtime[removed][removed][removed][removed][removed][removed][removed][removed]  
    Subcontract         
  Inventory         
  Backorder         
  







  Total$ [removed][removed][removed][removed][removed][removed][removed]$ [removed]  
  

















 

b.

Would the total cost be less with regular production with no overtime, but using a subcontractor to handle the excess above normal capacity at a cost of $50 per hundred bolts? Backlogs are not allowed. The inventory carrying cost is $2 per hundred bolts. (Round your Average values to 1 decimal place. Negative amounts should be indicated by a minus sign. Leave no cells blank - be certain to enter "0" wherever required. Omit the "$" sign in your response.)


 

  Period             1             2             3             4             5             6             7                  Total
  Forecast2503002503002802752701,925  
  Output         
    Regular[removed][removed][removed][removed][removed][removed][removed][removed]  
    Overtime[removed][removed][removed][removed][removed][removed][removed][removed]  
    Subcontract[removed][removed][removed][removed][removed][removed][removed][removed]  
  Output - Forecast[removed][removed][removed][removed][removed][removed][removed]  
  Inventory         
    Beginning[removed][removed][removed][removed][removed][removed][removed]  
    Ending[removed][removed][removed][removed][removed][removed][removed]  
    Average[removed][removed][removed][removed][removed][removed][removed][removed]  
  Backlog[removed][removed][removed][removed][removed][removed][removed][removed]  
  







  Costs:         
    Regular$ [removed][removed][removed][removed][removed][removed][removed]$ [removed]  
    Overtime[removed][removed][removed][removed][removed][removed][removed][removed]  
    Subcontract[removed][removed][removed][removed][removed][removed][removed][removed]  
  Inventory[removed][removed][removed][removed][removed][removed][removed][removed]  
  Backorder[removed][removed][removed][removed][removed][removed][removed][removed]  
  







  Total$ [removed][removed][removed][removed][removed][removed][removed]$ [removed]  
  
















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